鮸鱼丸加工关键工艺优化及复合添加物协同效应研究

Optimization of key processing parameters and synergistic effects of compound additives for Miichthys miiuy fish ball quality

  • 摘要: 为优化鮸 (Miichthys miiuy) 鱼丸加工工艺并探究凝胶品质形成规律,以鮸鱼肉为原料,以凝胶强度为核心评价指标,结合质构特性、持水性及色泽,通过单因素试验确定4项关键工艺参数与3种外源添加物对鱼丸品质的影响;进一步采用2×2完全随机试验设计,量化漂洗与复合添加物的协同作用,结合加工全节点盐溶性蛋白转化率,分析其与凝胶强度的关系。结果表明,最优基础工艺为漂洗2次、盐擂14 min、37 ℃定型24 min、90 ℃熟制12 min;最优外源添加组合为5%淀粉、0.5%转谷氨酰胺酶及4%大豆分离蛋白 (均为质量分数,以鱼肉质量计)。漂洗与复合添加物在凝胶强度上呈正向协同效应,协同效应指数为1.20,协同组凝胶强度 (722.23 g·cm) 较空白组提升76.45%。全流程盐溶性蛋白累计转化率达91.41%,至低温定型结束累计转化已达59.87%,而凝胶强度主要在高温熟制阶段显著提升 (420.77到581.39 g·cm)。据此归纳了“原料基础—工艺调控—添加物强化—分子交联”四层级凝胶品质形成规律,为鮸深加工产品的品质管控提供参考。

     

    Abstract: This study aimed to optimize the processing technology of Miichthys miiuy fish balls and explore the formation mechanism of gel quality. The effects of four key process parameters and three exogenous additives on fish ball quality were investigated using single-factor experiments, with gel strength as the core evaluation indicator, combined with texture properties, water-holding capacity, and color. A 2×2 completely randomized experimental design was employed to quantify the synergistic interaction between rinsing and compound additives, and the conversion rate of salt-soluble proteins at all processing nodes was determined to analyze its relationship with gel strength. The results showed that the optimal processing conditions were rinsing twice, salt pounding for 14 min, setting at 37 ℃ for 24 min, and cooking at 90 ℃ for 12 min. The optimal combination of exogenous additives was 5% starch, 0.5% transglutaminase, and 4% soy protein isolate (All mass fractions based on fish meat mass). Rinsing and compound additives exerted a positive synergistic effect on gel strength, with a synergistic index of 1.20; the synergistic group achieved a gel strength of 722.23 g·cm, which was 76.45% higher than that of the blank control. The cumulative conversion rate of salt-soluble protein reached 91.41% throughout processing and had reached 59.87% by the end of low-temperature setting, while gel strength was significantly enhanced mainly during the high-temperature cooking stage (From 420.77 to 581.39 g·cm). In conclusion, a multi-tiered pattern, namely "raw material basis-process regulation-additive enhancement-molecular cross-linking", was summarized, providing a reference for quality control of deep-processed Miichthys miiuy products.

     

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