微波辅助乙醇提取凡纳滨对虾副产物脂质的工艺优化及品质分析

Process optimization and quality analysis of lipid extraction from Litopenaeus vannamei by-products using microwave-assisted ethanol method

  • 摘要: 凡纳滨对虾 (Litopenaeus vannamei) 副产物 (如头胸部、壳体和内脏) 富含脂质,是开发功能性油脂的理想原料。本研究以该副产物为原料,通过系统分析不同部位的脂质特征,筛选出虾头 (含内脏、头胸部和头胸甲) 作为最优提取部位,并采用微波辅助乙醇法提取冻干虾头粉中的脂质。基于单因素实验和响应面分析,确定了液料比、微波功率、微波时间和浸提时间对脂质得率的影响规律,并进一步考察了脂质品质。结果显示,优化后的提取工艺参数为:液料比13.5 mL·g−1、微波功率650 W、微波时间5.5 min、浸提时间6 h,在此条件下脂质得率达到13.98%。尽管微波处理加剧了乙醇体系的氧化程度,但通过优化工艺参数,功能性成分的提取效率仍显著提升。与常规乙醇提取法 液料比20 mL·g−1,浸提时间24 h 相比,微波-乙醇组在减少32.5%液料比和缩短75%浸提时间的同时,脂质得率由9.80%升至13.98%,并增加了多不饱和脂肪酸 (PUFA) (43.26%升至44.52%) 其中二十碳五烯酸 (EPA) 和二十二碳六烯酸 (DHA) 由13.73%升至14.74% 以及虾青素 (121.44升至167.13 mg·kg−1) 的含量,但视黄醇有所降低 (464.74降至342.24 mg·kg−1),而生育酚 (164.50 mg·kg−1) 则无显著变化。综上,优化的虾头脂质提取工艺得率高、活性成分保留好,在功能性食品开发中具有应用潜力。

     

    Abstract: The by-products (e.g. cephalothorax, shell, and viscera) of Litopenaeus vannamei are rich in lipids, serving as a valuable resource for functional lipid development. In this study, using these by-products as raw materials, we systematically analyzed the lipid characteristics of different parts, and selected the shrimp heads, including viscera, cephalothorax, and carapace, as the optimal raw material. Then we extracted lipids from freeze-dried shrimp head powder using microwave-assisted ethanol extraction. Based on single-factor experiments and response surface analysis, we identified the key parameters affecting lipid yield, then applied response surface methodology to optimize the extraction conditions, investigating the effects of liquid-to-solid ratio, microwave power, microwave time, and extraction time on lipid yield, with the optimal conditions being liquid-to-solid ratio of 13.5 mL·g−1, microwave power of 650 W, microwave time of 5.5 min, and extraction time of 6 h. Under these conditions, the lipid yield reached 13.98%. Although microwave treatment intensified the oxidation degree of the ethanol system, the extraction efficiency of functional components was still significantly imporoved through process parameter optimization. Compared with conventional ethanol extraction (Liquid-to-solid ratio 20 mL·g−1, extraction time 24 h), the microwave-ethanol method reduced the liquid-to-solid ratio by 32.5% and shortened the extraction time by 75%, while increasing the lipid yield from 9.80% to 13.98%. Moreover, it increased the contents of polyunsaturated fatty acids (From 43.26% to 44.52%)Eicosapentaenoic acid and docosahexaenoic acid (From 13.73% to 14.74%) and astaxanthin (From 121.44 to 167.13 mg·kg−1). However, the retinol content decreased (From 464.74 to 342.24 mg·kg−1), while the tocopherol content (164.50 mg·kg−1) showed no significant change. Overall, the optimized microwave-assisted ethanol extraction process achieved a higher yield and better preservation of bioactive components, demonstrating its potential for functional food applications.

     

/

返回文章
返回